Yas Txhaj Molding Automotive Parts
Chien Feng Yuan tshwj xeeb hauv kev ua cov yas txhaj tshuaj pwm, txhaj tshuaj molding me me, pib txhaj pwm thiab tau ua tiav kev koom tes nrog cov tuam txhab hauv cov haujlwm no. Peb muaj ntau tshaj 14 xyoo kev paub ntawm daim teb no uas muab peb qhov tob, kev paub & kev paub txog molding.
- Khoom Taw qhia
Chien Feng Yuan tshwj xeeb hauv kev ua cov yas txhaj tshuaj pwm, txhaj tshuaj molding me me, pib txhaj pwm thiab tau ua tiav kev koom tes nrog cov tuam txhab hauv cov haujlwm no. Peb muaj ntau tshaj 14 xyoo kev paub ntawm daim teb no uas muab peb qhov tob, kev paub & kev paub txog molding. Hauv peb lub sijhawm pab cov neeg siv khoom tsim cov khoom thiab cov khoom peb tau pom thiab ua tiav tag nrho. Kev paub & kev txawj ntse yog qhov tseem ceeb thaum nws los txog rau kev tsim khoom.
Auto txhaj mould Txheej txheem cej luam:
"Automation suav nrog kev siv cov cuab yeej thoob plaws hauv cov txheej txheem tsim khoom los txhim kho kev ua tau zoo, nrawm, thiab ua tiav hauv kev ua tiav cov haujlwm. Kev sib koom tes robots thiab cov caj npab robotic yog qee cov cuab yeej automation uas pab cov neeg ua haujlwm hauv lawv txoj haujlwm, thaum lwm tus ua haujlwm autonomously kom ua tiav cov haujlwm ntawm nws tus kheej. hauv kev tsim khoom ua kom muaj kev nyab xeeb ntawm cov engineers thiab cov neeg ua haujlwm tshuab hauv kev ua haujlwm siab, cov txheej txheem ntau lawm.
Cov cuab yeej automation hauv cov txheej txheem txhaj tshuaj molding ua rau kom muaj kev tsim khoom raug, ntsuas qhov tseeb, thiab ua tiav cov khoom tsim tau zoo. Kev txhaj tshuaj molding ntawm phau ntawv tuaj yeem ua rau muaj qhov txawv txav, ua rau qhov tsis zoo lossis ua haujlwm tsis zoo. Txhaj tshuaj molding automation tiv thaiv cov tsos thiab cov yam ntxwv tsis xws luag los ntawm kev tswj xyuas qhov tseeb thiab ua tib zoo tuav cov khoom tawg yooj yim. "
Kev txhaj tshuaj molding:
Yas txhaj molding yog cov txheej txheem nyiam rau kev tsim cov khoom yas. Kev txhaj tshuaj molding tuaj yeem siv los tsim ntau yam khoom xws li cov khoom siv hluav taws xob, cov thawv ntim, lub raj mis, lub tsheb sab hauv, combs, thiab lwm yam khoom yas feem ntau muaj hnub no. Kev siv ntau cov kab noj hniav txhaj tshuaj pwm, nws yog qhov zoo rau kev tsim cov khoom yas loj vim tias muaj ntau yam khoom tuaj yeem tsim tau hauv txhua lub voj voog. Qee qhov zoo ntawm kev txhaj tshuaj molding suav nrog kev ua siab ntev siab, rov ua tau zoo dua, ntau yam khoom siv xaiv, tus nqi qis ua haujlwm, cov khoom pov tseg tsawg, thiab tsawg kawg tom qab ua tiav yuav tsum tau ua rau molded qhov chaw. Qee qhov tsis zoo ntawm cov txheej txheem suav nrog cov cuab yeej siv nyiaj txiag kim thiab cov txheej txheem txwv.
Cov ntawv thov suav nrog:
● Ntim
● Cov khoom siv
● Cov khoom siv kho mob
● Electronics thiab kev sib txuas lus
● Mechanical qhov chaw (nrog rau cov iav)
● Feem ntau lwm yam khoom siv yas muaj niaj hnub no
Common molding defects:
Txhaj tshuaj molding yog ib txoj kev siv tshuab uas yuav ntsib teeb meem ntau lawm. Cov teeb meem no tuaj yeem raug ntaus nqi los ntawm pwm tsis xws luag lossis, feem ntau, rau kev ua haujlwm (moulding).
Thaum tsim cov khoom txhaj tshuaj molded, khaws cov yam ntxwv no hauv siab, thiab nco ntsoov tias nws yooj yim dua kom tsis txhob muaj teeb meem los ntawm qhov pib dua li tsim cov kev hloov pauv tom qab.
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Moulding Defects |
Lwm lub npe |
Cov lus piav qhia |
Ua rau |
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Cov cim |
Splash marks / silver streaks |
Lub voj voog ncig ncig lub rooj vag tshwm sim los ntawm cov pa roj kub |
Moisture nyob rau hauv cov khoom, feem ntau yog thaum resins qhuav tsis tsim nyog. |
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Stringiness |
Txoj hlua |
Txoj hlua zoo li tseem tshuav los ntawm kev txhaj tshuaj yav dhau los hauv kev txhaj tshuaj tshiab |
Nozzle kub dhau heev lawm. Lub rooj vag tsis tau khov. |
|
Blister |
Blistering |
Nce los yog txheej txheej ntawm qhov chaw ntawm cov yas |
Cov cuab yeej lossis cov khoom siv kub dhau, feem ntau tshwm sim los ntawm qhov tsis muaj cua txias nyob ib puag ncig lub cuab yeej lossis lub tshuab ua haujlwm tsis zoo. |
|
Hlawv cov cim |
Cua hlawv / roj hlawv |
Qhov chaw dub lossis xim av hlawv ntawm cov yas nyob ntawm qhov chaw deb tshaj plaws ntawm lub rooj vag |
Cov cuab yeej tsis muaj qhov cua, kev txhaj tshuaj nrawm dhau lawm. |
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Jetting |
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Deformed ib feem los ntawm turbulent ntws ntawm cov khoom |
Cov cuab yeej tsim tsis zoo, lub rooj vag txoj haujlwm lossis tus khiav. Txhaj ceev teem siab dhau lawm. |
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Polymer degradation |
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Polymer tawg los ntawm oxidation, thiab lwm yam. |
Cov dej ntau dhau ntawm cov granules, ntau qhov kub hauv lub thoob |
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Cov cim dab dej |
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Localized kev nyuaj siab |
Tuav lub sij hawm/siab tsawg dhau, txias lub sij hawm luv luv; nrog sprueless kub khiav qhov no kuj tuaj yeem tshwm sim los ntawm lub rooj vag kub tau teem siab dhau lawm. |
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Xim streaks (US) |
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Localized hloov xim |
Cov khoom siv yas thiab cov xim tsis sib xyaw kom zoo, lossis cov khoom siv tau khiav tawm thiab nws pib los ntawm qhov ntuj xwb. |
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Delamination |
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Nyias mica-zoo li khaubncaws sab nraud povtseg tsim nyob rau hauv ib feem phab ntsa |
Kev sib kis ntawm cov khoom xws li PP tov nrog ABS; txaus ntshai heev yog hais tias ib feem yog siv rau daim ntawv thov kev nyab xeeb-tseem ceeb. Cov khoom muaj zog me ntsis thaum delaminated vim cov ntaub ntawv tsis tuaj yeem sib txuas. |
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Flash |
Burrs |
Cov khoom siv nyob rau hauv nyias txheej tshaj li ib feem geometry |
Cov cuab yeej puas, kev txhaj tshuaj ntau dhau / cov khoom siv, clamping quab yuam tsawg dhau. Kuj tseem tuaj yeem tshwm sim los ntawm cov av thiab cov kab mob nyob ib puag ncig ntawm cov cuab yeej siv. |
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Embedded contaminates |
Embedded particulates |
Txawv teb chaws particle (cov khoom siv hluav taws kub los yog lwm yam) embedded nyob rau hauv ib feem |
Particles ntawm lub cuab yeej nto; cov khoom tsis huv los yog cov khib nyiab txawv teb chaws hauv lub thoob; los yog ntau dhau shear kub hlawv cov khoom ua ntej txhaj tshuaj. |
|
Flow marks |
Cov kab khiav |
Directionally "tawm suab" wavy kab los yog qauv |
Kev txhaj tshuaj nrawm dhau lawm (cov yas tau txias ntau dhau thaum txhaj tshuaj; kev txhaj tshuaj nrawm yuav tsum tau teem kom sai li sai tau thaum koj tuaj yeem tawm mus txhua lub sijhawm. |
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Luv luv |
Tsis-sau / luv pwm |
Ib feem |
Tsis muaj cov khoom siv; txhaj tshuaj ceev lossis siab tsawg dhau. |
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Tsis muaj |
|
Qhov chaw khoob hauv ib feem |
Tsis muaj kev tuav lub siab (tuav lub siab yog siv los ntim cov khoom thaum lub sijhawm tuav). Kuj pwm tuaj yeem tawm ntawm kev sau npe (thaum ob lub halves tsis nyob nruab nrab thiab cov phab ntsa tsis zoo ib yam). |
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Weld kab |
Knit line/meld kab |
Discolored kab uas ob ntws pem hauv ntej sib ntsib |
Pwm / cov khoom kub kub tau qis heev (cov khoom yog txias thaum lawv sib ntsib, yog li ntawd lawv tsis khi). |
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Warping |
Twisting ib feem |
Distorted ib feem |
Kev txias yog luv luv; cov khoom kub heev; tsis muaj cua txias nyob ib ncig ntawm lub cuab yeej; Cov dej kub tsis raug (cov ntu tau hneev rau sab hauv ntawm sab kub ntawm lub cuab yeej). |
Product details:
Ntim Cov Lus Qhia: Carton, Ntoo rooj plaub, pallet, lossis raws li cov neeg siv khoom
kev xav tau.
Tus me nyuam nthuav dav: 25-35 hnub los ntawm hiav txwv, 3-7 hnub los ntawm huab cua
FAQ
Q: Yuav Ua Li Cas Txhaj Tshuaj Pwm Ua?
Kev tsim cov yas txhaj tshuaj pwm feem ntau suav nrog ob txoj hauv kev tseem ceeb: kev siv tshuab ua pa thiab hluav taws xob tawm Machining (EDM).
Pa / CNC Machining:
Hauv kev tsim khoom ib txwm muaj, kev ua haujlwm ib txwm siv nrog kev siv cov tshuab dhos, tshuab milling, thiab cov tshuab drilling. Nrog rau kev txhim kho thev naus laus zis, CNC machining tau dhau los ua qhov tseem ceeb ntawm kev tsim pwm ntau dua thiab meej thaum tseem koom nrog cov txheej txheem machining. Los ntawm Computer Numerical Control (CNC), cov khoos phis tawj siv los tswj cov lus tsa suab thiab kev ua haujlwm ntawm milling tshuab, tshuab dhos, thiab lwm yam cuab yeej txiav.
Electrical Discharge Machining (EDM):
EDM tau siv dav hauv kev tsim pwm. Nws yog cov txheej txheem uas ua tiav cov duab uas xav tau los ntawm kev siv cov electrodes ua los ntawm graphite lossis tooj liab. Cov electrodes yog tom qab ntawd muab tso rau hauv EDM cov cav tov thiab muab tso rau hauv lub workpiece immersed nyob rau hauv ib tug dielectric kua.
Cov electrode yog txo qis rau ntawm qhov chaw ua haujlwm, thiab siv cov hluav taws xob tswj hluav taws xob, cov khoom siv hluav taws xob tau ua haujlwm kom tawg thiab tawg cov hlau hauv cheeb tsam sib thooj. Lub electrode yeej tsis ua rau kev sib cuag ncaj qha nrog lub workpiece, tswj qhov sib txawv ntawm txhiab ntawm ib nti ntawm cov electrode thiab lub workpiece. Thaum cov txheej txheem no yog txoj kev qeeb qeeb ntawm kev tshem cov hlau los ntawm pwm, cov txheej txheem EDM tuaj yeem tsim cov duab uas tsoos CNC machining tuaj yeem pom qhov nyuaj.
Lwm qhov zoo dua ntawm cov txheej txheem EDM yog tias nws tso cai rau ua ntej hardening ntawm pwm shaping yam tsis xav tau kev kho cua sov ntxiv. Qee lub sij hawm, xws li cov hais lus grille pwm, kev ua kom zoo EDM tiav tuaj yeem ua tiav qhov kawg tsis tas yuav polishing ntxiv ntawm cov pwm kab noj hniav.
Nyob rau hauv niaj hnub CNC tshuab, tsim thiab tsim cov txheej txheem ntawm pwm yog automated heev. Lub tshuab qhov ntev ntawm cov pwm yog txhais siv Computer-Aided Design (CAD) software, thiab tom qab ntawd muab txhais ua cov lus qhia kev tsim khoom los ntawm Computer-Aided Manufacturing (CAM) software. Tom qab ntawd, "post-processor" software hloov cov lus qhia no rau hauv cov lus txib tshwj xeeb uas xav tau rau txhua lub tshuab koom nrog tsim pwm. Thaum kawg, cov lus txib tsim tau raug thauj mus rau hauv CNC tshuab cuab yeej rau cov txheej txheem tsim khoom.
Cim npe nrov: yas txhaj tshuaj molding automotive qhov chaw, Tuam Tshoj yas txhaj tshuaj molding automotive qhov chaw manufacturers, lwm tus neeg, Hoobkas
